Travelling column machine

Travelling column machine

In spite of individualization, thanks to different options, Stadler Keppler travelling column machines are flexible enought to solve all sorts of requirements.

A high chip volume at outstanding surface quality and machining precision. The basic requirement therefor builds the welded machine bed consisting of Neopor® which is covered with steel.

Choosing the machine table offers a high design flexibility, so you can handle or clamp big and heavy work pieces with a high process safety. With a split workspace you are also able to do pendulum machining.

To offer you the best suited machine for your needs, Stadler Keppler machine tools are build up modular. You only pay for what you really need.

The Stadler Keppler travelling column machines are available in the following versions:

High performance machine travelling column (Model FS)

Our highlight for milling of big parts. The travelling column machine FS offers traverse paths thanks to its modular setting from:

X 6.000 mm till 22.000 mm
Y 2.000 mm till 3.500 mm
Z 1.000 mm till 1.500 mm

Additionally the machine can be equipped with more than one travelling columns for simultaneous machining of several parts. Thereby the additional travelling columns are acting as discrete units and can be controlled independently from the first one.

With the combination of dynamic, extreme feed rates as well as enormous stiffness accelerations from up to 1 m/s² (optional 2 m/s²) and rapid traverse speeds from up to 20 m/min (optional 30 m/min) are possible.

For more details please take a look into the technical details.

Working range
X-axis (mm) 6000 up to 22000
Y-axis (mm) 2000 up to 3500
Z-axis (mm) 1000 up to 1500
Machine table
Clamping surface in 500mm steps length- and crosswise
Rotary table
Clamping surface from ∅ 1250
Feed drives
max. rapid traverse speed X/Y/Z (m/min) 20 / Option 30
max. programmable feed X/Y/Z (m/min) 20 / Option 30
Acceleration
max. acceleration X/Y/Z (m/s²) 1 m/s²
max. acceleration X/Y/Z (m/s²) optional 2 m/s²
NC-milling head
Continuous in both axis or with Hirth-gearing Option
Main drive motor spindle
Rotational speed (rpm) 5000 / 7000 / 8000 / 10000
Torque (Nm) 1000 / 600 / 500 / 220
Tool changer
Tool pockets 40 / 60 / 80 Option up to 250
Tool holder SK50 (DIN 69871)
HSK 100 A (DIN 69893)
Control
Path control Heidenhain TNC 640
Siemens 840D SL
 

Options

  • Spindle- and tool holder according to customer wish
  • Partial enclosure
  • Full enclosure
  • Oil emulsion separator for full enclosure
  • Internal cooling through spindle – Increase to 60 bar
  • Blower through the spindle centre
  • External blower
  • Spray gun
  • Minimal quantity lubrication through spindle
  • Work piece measurement system (sensing device)
  • Tool breakage monitoring
  • Tool coding
  • Rotating viewing window
  • Track flushing
  • Manual operating module
  • Special designs according to customer specification

High performance machine travelling column (Model FSH)

With the FSH travelling column series in combination with the NC-rotary table and the swing milling head you can have a 5 side machining. The FSH-series uses a swing damping mineral cast in the machine bed as well.

Above all the FSH-series offers the possibility of a pendulum machining. Thanks to a splitted working area, you can clamp new work pieces during machining. Therefore you can raise productivity while lowering your setup costs simultaneously.

The drive concept in the X / Y / Z axis enables accelerations from up to 2 m/s² and rapid traverse speeds from up to 35 m/min.

As individual as your needs as individual the machine can be configured. As customer, you can decide if you need a rotary table, a vertical milling head or even a swing milling head. With our machine tools we always offer the best suited solution for your tasks.

The FSH travelling column machine is available with the following working ranges:

X-axis 4000 (mm)
Y-axis (RAM) 800 – 1250 (mm)
Z-axis 800 – 1250 (mm)

For more details please take a look into the technical details.

Working range
X-axis stand lengthwise (mm) 4000
Y-axis RAM (mm) 800 – 1250
Z-Achse (mm) 800 – 1250
Machine table
Table size (mm length) 1000 / 1250
Load (kg) 4000
Feed drive
max. rapid traverse speed X/Y/Z (m/min) 35
max. programmable feed X/Y/Z (m/min) 35
2-axis-NC-milling head
Slewing range A-axis +- 185°
Slewing range B-axis +- 200°
Main drive motor spindle
Rated power S1 (kW) 34
Rated torque S1 (Nm) 160
Power S6 (kW) 43
Torque S6 (Nm) 220
Rated speed (rpm) 2000
max. rotational speed (rpm) 10000
1-axis-NC-milling head
Slewing range A-axis +- 185°
Main drive motor spindle
Power S1 (kW) 42
Torque S1 (Nm) 400
Power S6 (kW) 55
Torque S6 (Nm) 525
Rated speed (rpm) 1000
max. rotational speed (rpm) 7000
Chain type tool magazine
Tool pockets 40 / 60
Tool holder SK 50 / HSK 100
Tool change time (sec.) 16
Control
Path control Heidenhain TNC 640
Siemens 840 D SL

 

Optionen

  • Rotary table with customer specific dimensions
  • Pendulum machining
  • Spindle- and tool holder according to customer wish
  • Partial enclosure
  • Full enclosure
  • Oil emulsion separator for full enclosure
  • Internal cooling through spindle – Increase to 60 bar
  • Blower through the spindle centre
  • External blower
  • Spray gun
  • Minimal quantity lubrication through spindle
  • Work piece measurement system (sensing device)
  • Tool breakage monitoring
  • Tool coding
  • Rotating viewing window
  • Track flushing
  • Manual operating module
  • Special designs according to customer specificatiion
Adres
Cevizli Mah. Zuhal Cad. No: 46/29 Maltepe/İstanbul